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塑料成品取出時間長,價格沒有競爭力?也許你應該考慮換一臺高速機械手了

塑料成品取出時間長,價格沒有競爭力?也許你應該考慮換一臺高速機械手了

  • 分類:技術資訊
  • 作者:kowey
  • 來源:market
  • 發布時間:2020-08-03 16:11
  • 訪問量:

【概要描述】如何才能縮短機械手的取出時間呢?可為精密高速機械手幫助您。可為精密認為,要想縮短取出時間,必須要從硬件和軟件兩方面入手。

塑料成品取出時間長,價格沒有競爭力?也許你應該考慮換一臺高速機械手了

【概要描述】如何才能縮短機械手的取出時間呢?可為精密高速機械手幫助您。可為精密認為,要想縮短取出時間,必須要從硬件和軟件兩方面入手。

  • 分類:技術資訊
  • 作者:kowey
  • 來源:market
  • 發布時間:2020-08-03 16:11
  • 訪問量:
詳情

普通注塑機機械手因為設計原因和技術能力差異,成品的取出時間往往需要2-3秒或者更長,對于循環周期幾十秒的塑料制品生產企業來說,取出時間相對循環周期比例很小,普通機械手基本可以勝任。

Because of the difference in design and technical capability, a normal injection robot always needs 2-3s or even longer to take out the finished plastic products. This period is only a small percentage for a production cycle which lasts for tens of seconds, so a normal injection robot is competent for such an enterprise.

而對于循環周期短(如:小于5秒)的塑料制品生產領域:取出放入占用時間的長短就顯得很重要了。

However, in the field of plastic production with a short cycle time(e.g., less than 5s), the take-out time is essential.

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那么,如何才能縮短機械手的取出時間呢?可為精密高速機械手幫助您。可為精密認為,要想縮短取出時間,必須要從硬件和軟件兩方面入手。

How to shorten the take-out time of the injection robots? Kowey High-speed robots tell you the answer! To achieve this target, both hardware and software must be considered.

 

硬件方面:Hardware:

可為公司依靠強大的技術開發團隊和多年的市場應用經驗,能夠充分理解不同伺服電機公司、不同型號的伺服電機及驅動之間的特性及應用,從而開發出周期快,動作轉換過渡平穩順滑的專業技術方案。

Equipped with a professional technical development team and years of application experience, Kowey developed a professional solution to ensure fast cycle time smoothly.

整機零部件多采用國際名牌產品,滿足高速運動要求,速度快,響應快,動作穩;

Most of the components of Kowey robots are international famous-brand products that can meet the requirement of high-speed movement, quick response and stable action.

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材料優化設計和處理,保證長久使用不變形;

Material optimization and treatment, to ensure long-term use without deformation.

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可為方案特點:The advantages of Kowey injection robots:

1、高速機標準設計、動作更敏捷,重復精度高,噪音低,更耐用;

     Agile in movement, precise in repetition, lower noise and more durable.

2、雙截手臂倍速設計,極耐扭曲的擺動臂,質量輕、強度高、高速運行更穩定;

     The telescopic arm is resistant to distortion, light in weight, high strength and more stable when the speed is doubled.

3、選用日本THK高速專用導軌,配合帶鋼球保持架的自潤滑塊,具有低噪音、免維護、高速性能優異等特點,高速機不二之選。

      Select THK high-speed guide rail, self-lubricating block with steel ball cage which generates low noise, excellent high-speed performance. It is the perfect choice for high-speed injection machines.

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軟件方面:Software

包括操作軟件和技術方案兩個板塊。

It includes the control system as well as technical solutions.

市面上同類產品大部分采用的是第三方公司的基礎版本操作系統,因各公司在高速應用上的理解不同,技術改進方案對速度提升非常有限。

Most of the similar products on the market adopt a basic version of the control system provided by a third party company. Due to the different understanding of the high-speed application, the technology solution for speed-up is very limited.

可為公司在普通機械手控制程序基礎上,使客戶模內取物時間大大縮短,通常1-1.5秒即可完成模內取出,薄壁蓋子最快取出時間更是只需0.29秒。

Kowey has developed a special high-speed robot control program which has greatly shortened the take-out time for customers. It only takes 1-1.5 seconds to complete in-mold extraction, and the min take-time for thin-walled product(lid) is only 0.29 seconds.

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除了速度提升以外,可為高速機械手與同類產品相比還有以下優勢: Kowey high-speed robots also enjoy the following advantages compared with similar products:

1、整機3秒全導軌不停機集中潤滑 

     The whole machine can be lubricated without stopping in 3 seconds.

市面上同類產品一般只解決了橫行方向的潤滑,而且需要停機,點對點加油潤滑。可為精密高速機械手可實現橫行、上下和引拔全導軌油泵集中潤滑,方便保養的同時大大提高使用壽命。

Similar products on the market can only lubricate for traverse direction and the production line need to be paused.However, Kowey high-speed robots can achieve X, Y, Z axis directions centralized lubrication which is more convenient for maintenance and greatly extend the service life of the machine.

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2、高速運行不發抖,能堆疊25個奶茶杯的才是不發抖的機械手

     No shaking even under high-speed movement. It can stack 25 milk tea cups steadily.(See photo below)

奶茶杯底比較小又很高,會搖晃發抖的機械手是無法堆疊很多個杯子的。

Milktea cups are small and tall, ordinary robots can not stack too many.

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關于珠海可為精密機械有限公司   About Kowey Machinery

珠海市可為精密機械有限公司是一家專注于塑料行業自動化解決方案的國家級高新技術企業,自成立以來始終致力于解決塑料行業自動化的一切困難,形成以塑料成品高速取出包裝、模內貼標和模內鑲嵌技術為基礎的核心競爭力。

Zhuhai Kowey Precision Machinery Co., Ltd is a National High-tech enterprise which focuses on automatic solution in plastic industry since 2008. Kowey has been committed to solving all difficulties in the automation of plastic industry. To form the core competitiveness based on the technology of high speed robot and pack, in-mold labeling and in-mold inlay.

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2012年開始研發面向快餐盒、刀叉勺等食品包裝行業,針對生產周期短、24小時不停機等特點開發的專用機械手。經過多年開展和持續改進,目前已得到數百家快餐盒生產企業的認可,同時成為各高速注塑機品牌公司的深度合作伙伴,市場知名度和占有率較高。

From 2012, Kowey began to research and develop a special arm robot for food packaging industry, such as fast food containers, knives, forks and spoons. Aiming at the characteristics of short production cycle time and 24-hour non-stop machine. After years of development and continuous improvement, Kowey has been recognized by hundreds of food packaging manufacturers, and has become the deep partner of each injection molding machine manufacturers.

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產品優勢:Kowey Advantages

1、自有專利,核心零部件90%以上進口,智能化設計應用,操作簡單方便;

     Own patents, more than 90% of core parts are imported, intelligent design and application, easier and more convenient operation.

2、一機多能,運行平穩,高效完成塑料成品放入、取出、剪水口、折疊、堆疊和計數;

     Multiple functions, smooth operation, high efficiency of placing, picking, cutting, folding, stacking and counting function.

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3、伺服驅動,高速機專用控制軟件,模內時間最快0.29秒,空循環時間少于2.2秒,滿足更快的生產周期,高速、穩定、不發抖。

   Driven by powerful servo motor, controlled by special software, Kowey High Speed robot minimum take-out time is 0.29 seconds. Free-load cycle time is less than 2.2 seconds. Can meet the requirement for faster production, more stable and take out product without shaking.

4、對塑料機械、模具和輔機性能理解深刻,機械手可以做到無縫對接;

     Kowey robot can achieve seamless docking with each machine parts, because of the deep understanding for the performance of injection molding machinery, mold, and auxiliary equipment.

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5、全導軌三秒集中潤滑,保養不停機,工藝控制嚴苛,滿足快速長期生產需求。

     With the whole guide rail lubrication function, Kowey robot is lubricated in three seconds with no downtime. With the strict process control, Kowey robot meets the demand of rapid long-term production.

 

至今,可為精密團隊已經完全掌握塑料行業高速機械手的研發和制造技術,目前在機械手行業正引導整個產業進入高速化和智能化時代,有眾多的客戶業績。 

So far, Kowey research and development team have mastered the core technology of the high-speed robot in the plastic industry. And leading the whole industry into a high-speed and intelligent era. Kowey becomes your perfect partner to success.

 

Contact Kowey for more information about high speed robot.

Contact: Kowey service team

Tel: 0086-756-7769758 / 400-188-6059

Email: info@koweyrobot.com

Add: NO.830, East of Jinhai’an Road, Sanzao, Jinwan, Zhuhai, Guangdong,China

 

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